This system automates the eyesight-based inspection process by reducing the takt time.
This system can handle large products such as automobile junction boxes, substrates, and the exteriors of mobile phones and tablets.
|Multi-axis||An original system with a maximum of five axes: XYZ + θ + tilt
■This system makes it possible to smoothly and precisely handle the complex movements of large (approximately 150 by 100 mm) products, including product movement, rotation, oscillation, and camera-lighting movement.
|High-speed||High-precision inspections of large products in a short time
■This multi-axis system operates at a high speed despite its complexity. This contributes to a reduction in the takt time.
Even large (approximately 150 x 100 mm) products can be inspected at a rate of 11 seconds* per product.
* When capturing 30 images of five sides
Images captured for each stage are combined and processed as one image. By achieving the automation of inspections equivalent to eyesight-based inspections, we are contributing to increased quality stabilization and productivity improvement.
Linking multiple images into one makes it possible to perform inspections for which detection would have been difficult with individual images as well as measurement and inspections that extend across multiple images. For many divided image inspections, it is necessary to set up each camera for an inspection, but ViSCO makes it possible to specify all the settings at once, which leads to reduced work-hours. In addition, because images are combined with a sub-pixel level of precision, inspection and measurement are possible immediately after linkage.
It is not always possible to produce the same industrial products in the same environments with the same material quality. Though subtle, there are sometimes differences. With ViSCO's original inspection tool DefFinder®, a number of non-defective-product patterns are registered, and subtle variations between them are then considered to stably detect appearance defects, such as scratches, dirt, and foreign matter.
|Compatible camera modes||Standard / high-speed
（Cameras with different numbers of pixels can be mixed.）
|Maximum number of connected cameras||2|
|External dimensions*1||230（W）× 221（D）× 92（H）mm
9.1（W）× 8.7（D）× 3.6（H）inch
|Power consumption||210W or less|
|Number of pixels||3984x3000|
|Image transfer speed||19.2ms (52fps)|
We are an expert group in the field of visual inspections and image processing inspections. We are not just a manufacturer. Instead, we are a visual inspection and image processing inspection system manufacturer that combines knowledge of and experience related to image processing algorithms, optical technology, electronics, and machinery in order to provide comprehensive consulting as a development engineering company.